Copper Loss

Copper loss is the term often given to heat produced by electrical currents in the conductors of transformer windings, or other electrical devices. Copper losses are an undesirable transfer of energy, as are core losses, which result from induced currents in adjacent components. The term is applied regardless of whether the windings are made of copper or another conductor, such as aluminium. Hence the term winding loss is often preferred. A related term, load loss closely related but not identical, since an unloaded transformer will have some winding loss.

Copper losses result from Joule heating and so are also referred to as "I squared R losses", in deference to Joule's First Law. This states that the energy lost each second, or power, increases as the square of the current through the windings and in proportion to the electrical resistance of the conductors.

where I is the current flowing in the conductor and R the resistance of the conductor. With I in amperes and R in ohms, the calculated power loss is given in watts.

With high-frequency currents, winding loss is affected by proximity effect and skin effect, and cannot be calculated as simply.

For low-frequency applications, the power lost can be minimized by employing conductors with a large cross-sectional area, made from low-resistivity metals.

Among other measures, the electrical energy efficiency of a typical industrial induction motor can be improved by reducing the electrical losses in the stator windings (e.g., by increasing the cross-sectional area of the conductor, improving the winding technique, and using materials with higher electrical conductivities, such as copper).