Zinc Smelting

Zinc smelting is the process of converting zinc concentrates (ores that contain zinc) into pure zinc. Zinc smelting has historically been more difficult than the smelting of many other metals, because in comparison to e.g. iron, zinc has a fairly low boiling point - at the temperatures typically used for smelting metals, zinc is a gas that will escape from a furnace with the flue gas and be lost, unless specific measures are taken to prevent that.

The most common zinc concentrate processed is zinc sulfide, which is obtained by concentrating sphalerite using the froth flotation method. Secondary (recycled) zinc material, such as zinc oxide, is also processed with the zinc sulfide. Approximately 30% of all zinc produced is from recycled sources.

There are two methods of smelting zinc: the pyrometallurgical process and the electrolysis process. Both methods are still used. Both of these processes share the same first step: roasting.

Read more about Zinc Smelting:  Roasting, Electrolysis Process, Pyrometallurgical Processes, History