Modes of Failure
Pipe bombs can fail to explode if the gas pressure buildup is too slow, resulting in bleed-out through the detonator ignition hole. Insufficiently tight threading can also bleed gas pressure through the threads faster than the chemical reaction pressure can rise.
They can also fail if the pipe is fully sealed and the chemical reaction triggered, but the total pressure buildup from the chemicals is insufficient to exceed the casing strength; such a bomb is a dud but still potentially dangerous if handled, since an external shock could trigger rupture of the statically-pressurized casing.
Read more about this topic: Pipe Bomb
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