Open Hearth Process
The open hearth process is a batch process and a batch is called a "heat". The furnace is first inspected for possible damage. Once it is ready or repaired, it is charged with light scrap, such as sheet metal, shredded vehicles or waste metal. Once it has melted, heavy scrap, such as building, construction or steel milling scrap is added, together with pig iron from blast furnaces. Once all steel has melted, slag forming agents, such as limestone, are added. The oxygen in iron oxide and other impurities decarburize the pig iron by burning the carbon away, forming steel. To increase the oxygen contents of the heat, iron ore can be added to the heat.
The process is far slower than that of Bessemer converter and thus easier to control and take samples for quality control. Preparing a heat usually takes 8 h to 8 h 30 min to complete into steel. As the process is slow, it is not necessary to burn all the carbon away as in Bessemer process, but the process can be terminated at given point when desired carbon contents has been achieved.
The furnace is tapped the same way a blast furnace is tapped; a hole is drilled on the side of the hearth and the raw steel is let to flow out. Once all the steel has been tapped, the slag is skimmed away. The raw steel may be cast into ingots; this process is called teeming, or it may be used on continuous casting for the rolling mill.
The regenerators are the distinctive feature of the furnace and consist of fire-brick flues filled with bricks set on edge and arranged in such a way as to have a great number of small passages between them. The bricks absorb most of the heat from the outgoing waste gases and return it later to the incoming cold gases for combustion.
Read more about this topic: Open Hearth Furnace
Famous quotes containing the words open, hearth and/or process:
“The attempt to be an ideal parent, that is, to behave correctly toward the child, to raise her correctly, not to give to little or too much, is in essence an attempt to be the ideal child—well behaved and dutiful—of one’s own parents. But as a result of these efforts the needs of the child go unnoticed. I cannot listen to my child with empathy if I am inwardly preoccupied with being a good mother; I cannot be open to what she is telling me.”
—Alice Miller (20th century)
“Nor does the man sitting by the hearth beneath his roof better escape his fated doom.”
—Aeschylus (525–456 B.C.)
“If thinking is like perceiving, it must be either a process in which the soul is acted upon by what is capable of being thought, or a process different from but analogous to that. The thinking part of the soul must therefore be, while impassable, capable of receiving the form of an object; that is, must be potentially identical in character with its object without being the object. Mind must be related to what is thinkable, as sense is to what is sensible.”
—Aristotle (384–322 B.C.)