Next-generation Lithography - Summary Table

Summary Table

technique single exposure resolution max. mask defect height max. mask defect size throughput issues
193 nm 1.35 NA (current) 40 nm 34 nm 80 nm 130 WPH water immersion
193 nm 1.7 NA 30 nm 34 nm 60 nm TBD high-index materials needed (possibly prohibitive)
157 nm 1.7 NA 25 nm 24 nm 50 nm development stopped lack of materials; CaF2 required to replace fused silica (prohibitive)
13.5 nm 0.25 NA (EUVL) ~ 30 nm (secondary electrons) 0.4 nm (prohibitive) 40 nm 4 WPH (prohibitive) ionization; shot noise; throughput; mask defects
X-ray proximity printing ~ 30 nm (secondary electrons) > 100 nm depends on proximity gap; matches mask (possibly prohibitive) comparable to optical mask membrane (prohibitive); source (possibly prohibitive)
Nanoimprint N/A (matches template) residual layer thickness 0 nm (prohibitive) >1 WPH bubble defects (possibly prohibitive); master template lithography (prohibitive if electron-beam); master template inspection
Electron beam ~ 30 nm (secondary electrons) N/A N/A case-dependent but prohibitively slow charging; shot noise; interactions between parallel electrons
Charged particle projection ~ 30 nm (secondary electrons) case-dependent for scattering membrane; N/A for stencil case-dependent for scattering membrane; N/A for stencil trade-off with exposure current, i.e., resolution (prohibitive) charging; contamination of stencil openings; double stencil exposure required for islands; mask membrane (prohibitive)

While only high-index immersion (which strictly is more a proposed extension of photolithography than an NGL) does not immediately face prohibitive issues, future developments may uncover severe enough problems to prohibit their use. The complexities of next-generation lithography development have always spurred the pursuit of ways of extending the use of incumbent lithographic materials, light sources, and tools.

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