Types
There are three main types of lasers used in laser cutting. The CO2 laser is suited for cutting, boring, and engraving. The neodymium (Nd) and neodymium yttrium-aluminium-garnet (Nd-YAG) lasers are identical in style and differ only in application. Nd is used for boring and where high energy but low repetition are required. The Nd-YAG laser is used where very high power is needed and for boring and engraving. Both CO2 and Nd/ Nd-YAG lasers can be used for welding.
Common variants of CO2 lasers include fast axial flow, slow axial flow, transverse flow, and slab.
CO2 lasers are commonly "pumped" by passing a current through the gas mix (DC-excited) or using radio frequency energy (RF-excited). The RF method is newer and has become more popular. Since DC designs require electrodes inside the cavity, they can encounter electrode erosion and plating of electrode material on glassware and optics. Since RF resonators have external electrodes they are not prone to those problems.
CO2 lasers are used for industrial cutting of many materials including mild steel, aluminium, stainless steel, titanium, paper, wax, plastics, wood, and fabrics. YAG lasers are primarily used for cutting and scribing metals and ceramics.
In addition to the power source, the type of gas flow can affect performance as well. In a fast axial flow resonator, the mixture of carbon dioxide, helium and nitrogen is circulated at high velocity by a turbine or blower. Transverse flow lasers circulate the gas mix at a lower velocity, requiring a simpler blower. Slab or diffusion cooled resonators have a static gas field that requires no pressurization or glassware, leading to savings on replacement turbines and glassware.
The laser generator and external optics (including the focus lens) require cooling. Depending on system size and configuration, waste heat may be transferred by a coolant or directly to air. Water is a commonly used coolant, usually circulated through a chiller or heat transfer system.
| Lasing material | Applications |
|---|---|
| CO2 | Boring Cutting/Scribing Engraving |
| Nd | High-energy pulses Low repetition speed (1 kHz) Boring |
| Nd-YAG | Very high energy pulses Boring Engraving Trimming |
A laser microjet is a water-jet guided laser in which a pulsed laser beam is coupled into a low-pressure water jet. This is used to perform laser cutting functions while using the water jet to guide the laser beam, much like an optical fiber, through total internal reflection. The advantages of this are that the water also removes debris and cools the material. Additional advantages over traditional "dry" laser cutting are high dicing speeds, parallel kerf and omnidirectional cutting.
Read more about this topic: Laser Cutting
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