Design
Most folding kayaks have very similar construction, even though the materials may differ. Some boats use frames made of mountain ash, spruce and marine plywood, while others use aluminium tubing and various plastics, and a few newer boats such as Fujita and Firstlight use carbon fiber or glass-reinforced plastic tubing. Typically there are solid bow and stern pieces, and anywhere from three to seven ribs connected via some sort of flexible attachment to a number of longerons. Many boats follow the basic design pioneered by Klepper in having a folding set of floorboards and gunwales as well as additional longerons to add stiffness and shape. Many folding kayaks also use air sponsons (up to four in the Klepper Quattro) to tighten the skin on the frame and to adjust the shape of the hull.
Most folding boats have two-part skins, with different materials used for the deck and the hull. Decks can be made of a breathable cotton/hemp blend, as Klepper has done since their early days, or of coated synthetics, as Feathercraft, Folbot, Nautiraid, Pouch and TRAK do. Each approach has its own particular benefits and drawbacks; all work well in practice, and some companies, such as Long Haul Folding Kayaks, offer both materials. Hulls are generally made of a heavily coated synthetic fiber. In the early days, rubber coated cotton canvas was used, while the modern boats use a synthetic elastomer —Hypalon, polyurethane or PVC—over a synthetic (typically Dacron) cloth. The tension on the hull is what gives certain folding kayaks performance advantages over others. One manufacturer (TRAK) incorporates several hydraulic jacks into the frame that allow the user to change the hull's shape. .
Assembly time and mechanisms or designs vary by manufacturer and model. Assembly times can be as little as 8–10 minutes or can reach upwards of 40–45 minutes, depending on the design of the kayak and the skill of the assembler. Military commando teams can assemble a large Klepper or Long Haul double kayak in around 8 minutes or less. Disassembly is typically half the assembly time.
The stability and design robustness of several folding kayak models makes them ideal for upwind and downwind sailing. Dr. Hannes Lindemann's Atlantic crossing was in most part achieved by sailing.
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