Details of Design
The turbine consists of a cylindrical water wheel or runner with a horizontal shaft, composed of numerous blades (up to 37), arranged radially and tangentially. The blade's edges are sharpened to reduce resistance to the flow of water. A blade is made in a part-circular cross-section (pipe cut over its whole length). The ends of the blades are welded to disks to form a cage like a hamster cage and are sometimes called "squirrel cage turbines"; instead of the bars, the turbine has trough-shaped steel blades.
The water flows first from the outside of the turbine to its inside. The regulating unit, shaped like a vane or tongue, varies the cross-section of the flow. The water jet is directed towards the cylindrical runner by nozzle. The water enters the runner at an angle of about 45/120 degrees,transmitting some of the water's kinetic energy to the active cylindrical blades.
The regulating device controls the flow based on the power needed, and the available water. The ratio is that (0–100%) of the water is admitted to 0-100%×30/4 blades. Water admission to the two nozzles is throttled by two shaped guide vanes. These divide and direct the flow so that the water enters the runner smoothly for any width of opening. The guide vanes should seal to the edges of the turbine casing so that when the water is low, they can shut off the water supply. The guide vanes therefore act as the valves between the penstock and turbine. Both guide vanes can be set by control levers, to which an automatic or manual control may be connected.
The turbine geometry (nozzle-runner-shaft) assures that the water jet is effective. The water acts on the runner twice, but most of the power is transferred on the first pass, when the water enters the runner. Only ⅓ of the power is transferred to the runner when the water is leaving the turbine.
The water flows through the blade channels in two directions: outside to inside, and inside to outside. Most turbines are run with two jets, arranged so two water jets in the runner will not affect each other. It is, however, essential that the turbine, head and turbine speed are harmonised.
The cross-flow turbine is of the impulse type, so the pressure remains constant at the runner.
Read more about this topic: Cross-flow Turbine
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