Vacuum Sewer - Basic Elements

Basic Elements

1. Collection chambers and vacuum valve units
2. Monitoring system for collection chambers and vacuum valve units
3. Vacuum sewer lines
4. Central vacuum station

Vacuum technology is based on differential air pressure. Rotary vane vacuum pumps generate an operation pressure of -0.4 to -0.6 bar at the vacuum station, which is also the only element of the vacuum sewerage system that must be supplied with electricity. Interface valves that are installed inside the collection chambers work pneumatically. Any sewage flows by means of gravity into each house’s collection sump. After a certain fill level inside this sump is reached, the interface valve will open. The impulse to open the valve is usually transferred by a pneumatically (pneumatic pressure created by fill level) controlled controller unit. No electricity is needed to open or close the valve. The according energy is provided by the vacuum itself. While the valve is open, the resulting differential pressure between atmosphere and vacuum becomes the driving force and transports the wastewater towards the vacuum station. Besides these collection chambers, no other manholes, neither for changes in direction, nor for inspection or connection of branch lines, are necessary. High flow velocities keep the system free of any blockages or sedimentation.

Large systems with numerous collection chambers can benefit of a monitoring system for remote monitoring of the vacuum valves and sump pits. Such systems allow much faster trouble shooting and easier preventive maintenance of collection chambers and valves. However, monitoring systems are optional systems and not required for operation of vacuum sewer systems.

Vacuum sewer systems are considered to be free of ex- and infiltration which allows the usage even in water protection areas. For this reason, vacuum sewer lines may even be laid in the same trench as potable water lines (depending on local guidelines). The system supplier should certify his product to be used in that way. To achieve the condition of an infiltration-free system and therefore allowing to reduce the waste water amounts that need to be treated, water tight (PE material or similar) collection chambers should be used. Valve and collection sump (waste water) preferably should be physically separated (different chambers) in order to protect service personal against direct contact with waste water and to ensure longer life cycles (waste water is considered to be corrosive).

In order to ensure reliable transport, the vacuum sewer line is laid in a saw-tooth (length-) profile, which will be referred to more precisely afterwards. The whole vacuum sewers are filled with air at a pressure of -0.4 to -0.6 bar. The most important aspect for a reliable operation is the air-to-liquid ratio. When a system is well designed, the sewers contain only very small amounts of sewage. The air-to-liquid ratio is usually maintained by "intelligent" controller units or valves that adjust their opening times according to the pressure in the system.

Considering that the vacuum idea relies on external energy for the transport of fluids, sewers can be laid in flat terrain and up to certain limits may also be counter-sloped. The saw-tooth profile keeps sewer lines shallow, lifts minimise trench depth (approx. 1.0 – 1.2 m). In this depth, expensive trenching, as it is the case for gravity sewers with the necessity to install continuously falling slopes of at least 0.5 - 1.0%, is avoided. Lifting stations are not required.

Once arrived in the vacuum collection tank at the vacuum station, the wastewater is pumped to the discharge point, which could be a gravity sewer or the treatment station directly. As the dwell time of the wastewater inside the system is very short and the wastewater is continuously mixed with air, the sewage is kept fresh and any fouling inside the system is avoided (less H₂S).