Principle of Operation
A constantly rotated cylindrical-shouldered tool with a profiled nib is transversely fed at a constant rate into a butt joint between two clamped pieces of butted material. The nib is slightly shorter than the weld depth required, with the tool shoulder riding atop the work surface.
Frictional heat is generated between the wear-resistant welding components and the work pieces. This heat, along with that generated by the mechanical mixing process and the adiabatic heat within the material, cause the stirred materials to soften without melting. As the pin is moved forward, a special profile on its leading face forces plasticised material to the rear where clamping force assists in a forged consolidation of the weld.
This process of the tool traversing along the weld line in a plasticised tubular shaft of metal results in severe solid state deformation involving dynamic recrystallization of the base material.
Read more about this topic: Friction Stir Welding
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