Required Characteristics
Cheap, plentifully available as galena and easily workable, lead has many of the ideal characteristics, but on its own it lacks the necessary hardness and does not make castings with sharp details because molten lead shrinks and sags when it cools to a solid.
After much experimentation it was found that adding pewterer's tin, obtained from cassiterite, improved the ability of the cast type to withstand the wear and tear of the printing process, making it tougher but not more brittle.
Despite patiently trying different proportions of both metals, solving the second part of the type metal problem proved very difficult without the addition of yet a third metal, antimony.
Alchemists had shown that when stibnite, an antimony sulfide ore, was heated with scrap iron, metallic antimony was produced. The typefounder would typically introduce powdered stibnite and horseshoe nails into his crucible to melt lead, tin and antimony into type metal. Both the iron and the sulfides would be rejected in the process.
The addition of antimony conferred the much needed improvements in the properties of hardness, wear resistance and especially, the sharpness of reproduction of the type design, given that it has the curious property of diminishing the shrinkage of the alloy upon solidification.
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