Two of Hearts - Production Techniques

Production Techniques

The typical production process for a new deck starts with the choice between the most suitable material: card stock or plastic. Playing cards made from plastic (Polyvinyl Chloride) will last longer as compared to paper playing cards.

Cards are printed on unique sheets that undergo a varnishing procedure in order to enhance the brightness and glow of the colors printed on the cards, as well as to increase their durability.

In today’s market, some high-quality products are available. There are some specific treatments on card surfaces, such as calendering and linen finishing, that guarantee performance for either professional or domestic use.

The cards are printed on sheets, which are cut and arranged in bands (vertical stripes) before undergoing a cutting operation that cuts out the individual cards. After assembling the new decks, they pass through the corner-rounding process that will confer the final outline: the typical rectangular playing-card shape.

Finally, each deck is wrapped in cellophane, inserted in its case and is ready for the final distribution.

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