Scramjet - Theory

Theory

All scramjet engines have an intake which compresses the incoming air, fuel injectors, a combustion chamber, and a divergent thrust nozzle. Sometimes engines also include a region which acts as a flame holder, although the high stagnation temperatures mean that an area of focused waves may be used, rather than a discrete engine part as seen in turbine engines. Other engines use pyrophoric fuel additives, such as silane, to avoid such issues. An isolator between the inlet and combustion chamber is often included to improve the homogeneity of the flow in the combustor and to extend the operating range of the engine.

A scramjet is reminiscent of a ramjet. In a typical ramjet, the supersonic inflow of the engine is decelerated at the inlet to subsonic speeds and then reaccelerated through a nozzle to supersonic speeds to produce thrust. This deceleration, which is produced by a normal shock, creates a total pressure loss which limits the upper operating point of a ramjet engine.

For a scramjet, the kinetic energy of the freestream air entering the scramjet engine is large comparable to the energy released by the reaction of the oxygen content of the air with a fuel (say hydrogen). Thus the heat released from combustion at Mach 25 is around 10% of the total enthalpy of the working fluid. Depending on the fuel, the kinetic energy of the air and the potential combustion heat release will be equal at around Mach 8. Thus the design of a scramjet engine is as much about minimizing drag as maximizing thrust.

This high speed makes the control of the flow within the combustion chamber more difficult. Since the flow is supersonic, no downstream influence propagates within the freestream of the combustion chamber. Thus throttling of the entrance to the thrust nozzle is not a usable control technique. In effect, a block of gas entering the combustion chamber must mix with fuel and have sufficient time for initiation and reaction, all the while traveling supersonically through the combustion chamber, before the burned gas is expanded through the thrust nozzle. This places stringent requirements on the pressure and temperature of the flow, and requires that the fuel injection and mixing be extremely efficient. Usable dynamic pressures lie in the range 20 to 200 kilopascals (2.9 to 29 psi), where

where

q is the dynamic pressure of the gas

ρ (rho) is the density of the gas

v is the velocity of the gas

To keep the combustion rate of the fuel constant, the pressure and temperature in the engine must also be constant. This is problematic because the airflow control systems that would facilitate this are not physically possible in a scramjet launch vehicle due to the large speed and altitude range involved, meaning that it must travel at an altitude specific to its speed. Because air density reduces at higher altitudes, a scramjet must climb at a specific rate as it accelerates to maintain a constant air pressure at the intake. This optimal climb/descent profile is called a "constant dynamic pressure path". It is thought that scramjets might be operable up to an altitude of 75 km.

Fuel injection and management is also potentially complex. One possibility would be that the fuel be pressurized to 100 bar by a turbo pump, heated by the fuselage, sent through the turbine and accelerated to higher speeds than the air by a nozzle. The air and fuel stream are crossed in a comb like structure, which generates a large interface. Turbulence due to the higher speed of the fuel leads to additional mixing. Complex fuels like kerosene need a long engine to complete combustion.

The minimum Mach number at which a scramjet can operate is limited by the fact that the compressed flow must be hot enough to burn the fuel, and have pressure high enough that the reaction be finished before the air moves out the back of the engine. Additionally, in order to be called a scramjet, the compressed flow must still be supersonic after combustion. Here two limits must be observed: Firstly, since when a supersonic flow is compressed it slows down, the level of compression must be low enough (or the initial speed high enough) not to slow the gas below Mach 1. If the gas within a scramjet goes below Mach 1 the engine will "choke", transitioning to subsonic flow in the combustion chamber. This effect is well known amongst experimenters on scramjets since the waves caused by choking are easily observable. Additionally, the sudden increase in pressure and temperature in the engine can lead to an acceleration of the combustion, leading to the combustion chamber exploding.

Secondly, the heating of the gas by combustion causes the speed of sound in the gas to increase (and the Mach number to decrease) even though the gas is still travelling at the same speed. Forcing the speed of air flow in the combustion chamber under Mach 1 in this way is called "thermal choking". It is clear that a pure scramjet can operate at Mach numbers of 6-8, but in the lower limit, it depends on the definition of a scramjet. Certainly there are designs where a ramjet transforms into a scramjet over the Mach 3-6 range (Dual-mode scramjets). In this range however, the engine is still receiving significant thrust from subsonic combustion of "ramjet" type.

The high cost of flight testing and the unavailability of ground facilities have hindered scramjet development. A large amount of the experimental work on scramjets has been undertaken in cryogenic facilities, direct-connect tests, or burners, each of which simulates one aspect of the engine operation. Further, vitiated facilities, storage heated facilities, arc facilities and the various types of shock tunnels each have limitations which have prevented perfect simulation of scramjet operation. The HyShot flight test showed the relevance of the 1:1 simulation of conditions in the T4 and HEG shock tunnels, despite having cold models and a short test time. The NASA-CIAM tests provided similar verification for CIAM's C-16 V/K facility and the Hyper-X project is expected to provide similar verification for the Langley AHSTF, CHSTF and 8 ft (2.4 m) HTT.

Computational fluid dynamics has only recently reached a position to make reasonable computations in solving scramjet operation problems. Boundary layer modeling, turbulent mixing, two-phase flow, flow separation, and real-gas aerothermodynamics continue to be problems on the cutting edge of CFD. Additionally, the modeling of kinetic-limited combustion with very fast-reacting species such as hydrogen makes severe demands on computing resources. Reaction schemes are numerically stiff requiring reduced reaction schemes.

Much of scramjet experimentation remains classified. Several groups including the US Navy with the SCRAM engine between 1968–1974, and the Hyper-X program with the X-43A have claimed successful demonstrations of scramjet technology. Since these results have not been published openly, they remain unverified and a final design method of scramjet engines still does not exist.

The final application of a scramjet engine is likely to be in conjunction with engines which can operate outside the scramjet's operating range. Dual-mode scramjets combine subsonic combustion with supersonic combustion for operation at lower speeds, and rocket-based combined cycle (RBCC) engines supplement a traditional rocket's propulsion with a scramjet, allowing for additional oxidizer to be added to the scramjet flow. RBCCs offer a possibility to extend a scramjet's operating range to higher speeds or lower intake dynamic pressures than would otherwise be possible.