Regenerative Heat Exchanger - Types of Regenerators

Types of Regenerators

In rotary regenerators the matrix rotates continuously through two counter-flowing streams of fluid. In this way, the two streams are mostly separated but the seals are generally not perfect. Only one stream flows through each section of the matrix at a time; however, over the course of a rotation, both streams eventually flow through all sections of the matrix in succession. Each portion of the matrix will be nearly isothermal, since the rotation is perpendicular to both the temperature gradient and flow direction, and not through them. The two fluid streams flow counter-current. The fluid temperatures vary across the flow area; however the local stream temperatures are not a function of time.

In a fixed matrix regenerator, a single fluid stream has cyclical, reversible flow; it is said to flow "counter-current". This regenerator may be part of a valveless system, such as a Stirling engine. In another configuration, the fluid is ducted through valves to different matrices in alternate operating periods Ph and Pc resulting in outlet temperatures that vary with time.

Another type of regenerator is called a micro scale regenerative heat exchanger. It has a multilayer grating structure in which each layer is offset from the adjacent layer by half a cell which has an opening along both axes perpendicular to the flow axis. Each layer is a composite structure of two sublayers, one of a high thermal conductivity material and another of a low thermal conductivity material. When a hot fluid flows through the cell, heat from the fluid is transferred to the cell wells, and stored there. When the fluid flow reverses direction, heat is transferred from the cell walls back to the fluid.

A third type of regenerator is called a "Rothemuhle" regenerator. This type has a fixed matrix in a disk shape, and streams of fluid are ducted through rotating hoods. The Rothemuhle regenerator is used as an air preheater in some power generating plants. The thermal design of this regenerator is the same as of other types of regenerators.

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