The Pentagrid
The development of the pentagrid or heptode (seven-electrode) valve was a novel development in the mixer story. The idea was to produce a single valve that not only mixed the oscillator signal and the received signal and produced its own oscillator signal at the same time but, importantly, did the mixing and the oscillating in different parts of the same valve.
The invention of the device at first sight doesn't seem to be obscure, but it would appear that it was developed in both America and the United Kingdom, more or less at the same time. However, the UK device is different to its American counterpart.
It is known that Donald G. Haines of RCA applied for a patent for the pentagrid on 28 March 1933 (subsequently granted on 29 March 1939) under US patent number 2,148,266. The pentagrid also featured in a UK patent (GB426802) granted on 10 April 1935. However, the Ferranti company of Great Britain entered the valve business with the first known UK produced pentagrid, the VHT4 late in 1933 (though it must have been in development, and would certainly have existed as a prototype well before this time).
The pentagrid proved to be a much better mixer. Since the oscillator circuit was more or less self contained, good feedback for reliable oscillation across the frequency range was easy to obtain. Some manufacturers that had adopted the autodyne mixer converted some, if not all, of their designs to pentagrid mixers.
What was the goal to develop a reliable self oscillating mixer? The reasons were to differ from the UK to America. The UK radio manufacturers had to pay a royalty of £1 per valve holder to the British Valve Association to cover use of their members' patent rights. Further, they dictated that not more than one electrode structure could be contained in a single envelope (which would have evaded the royalty - at least in part). The Americans appeared to be driven by the desire to produce a low cost 'every expense spared' design which was to lead to the All American Five. By making the mixer self oscillate, the necessity of providing a separate oscillator valve is avoided. The All American Five was to use a pentagrid converter from when it first appeared in 1934, right up until valves became obsolete when transistors took over.
In the UK, the five grids operated thus. Grid 1 acted as the oscillator grid in conjunction with grid 2 which acted as its anode. Grid 4 accepted the incoming signal with the remaining two grids, 3 and 5 connected together (usually internally) which acted as screen grids to screen the anode, grid 4 and grid 2 from each other. Because grid 2 was a 'leaky' anode in that it allowed part of the modulated electron stream through, the oscillator was coupled into the mixing section of the valve. In fact, in some designs, grid 2 consisted of just the support rods, the actual grid wire itself being omitted.
In America, the configuration was different. Grid 1 acted as the oscillator grid as before, but in this case, grids 2 and 4 were connected together (again usually internally). Grid 2 functioned as both a screen and the oscillator anode, in this case the grid wire had to be present to provide the screening. Grid 3 accepted the incoming signal. Grid 4 screened this from the anode, and grid 5 was a suppressor grid to suppress secondary emission. This configuration limited the oscillator design to one where the oscillator 'anode' was operated from the HT+ (B+) rail. This was often accomplished by using a Hartley Oscillator circuit and taking the cathode to the tap on the coil.
It will be noted that the UK version would have had significant secondary emission and would also have had a tetrode kink. This was exploited in providing the non linearity necessary to produce good sum and difference signals. The American devices although having no secondary emission due to the suppressor grid, nevertheless were able to get the required non linearity by biasing the oscillator such that the valve was overdriven. The American version was also a little more sensitive because the grid that accepted the signal was closer to the cathode increasing the amplification factor.
The pentagrid converter in either guise operated extremely well, but it suffered from the limitation that a strong signal was able to 'pull' the oscillator frequency away from a weaker signal. This was not considered a major problem in broadcast receivers where the signals were likely to be strong, but it became a problem when trying to receive weak signals that were close to strong signals. Some short wave radios managed quite satisfactorily with these devices. Special high frequency versions appeared after World War II for the 100 MHz FM bands. Examples are the 6SB7Y (1946) and the 6BA7 (1948). The pulling effect had a beneficial side effect in that it gave a degree of automatic tuning.
Another disadvantage was that in spite of the presence of the screen grids, the electron beam, modulated by the oscillator electrodes, still had to pass through the signal grid, and coupling of the oscillator into the signal circuit was inevitable. The American Federal Communication Commission (FCC) started requiring radio manufacturers to certify that their products avoided this interference under Part 15 of their rules. In the UK the Postmaster General (who was responsible for radio licensing), laid down a set of stringent rules concerning radio interference.
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