Keystone (cask) - Changing A Tap or Keystone

Changing A Tap or Keystone

Due to the somewhat rustic nature of this standard connection system, leaks occasionally appear. If beer is leaking around the tap then hammering it further in will normally fix the problem; otherwise the keystone itself may be split or the tap may be faulty and the offending item will need to be changed.

Because of the way ale is conditioned, upending the cask to bring the keystone above the level of the liquid would render the beer undrinkable for at least a day and probably longer, and depending on the condition of the finings may have a permanent effect. Instead, the keystone must be changed in situ. Perhaps surprisingly, this can be achieved without serious loss of beer - half a pint or so is reasonable and half that again is eminently possible.

1. If possible (depending on the severity of the leak) soak the new keystone in water for some hours to render it less brittle. Ordinarily, they will have been softened by contact with the beer. This step is of course not necessary if using plastic keystones.
2. Ensure the keystone is the correct size for the cask. Most keystones will fit most casks but there are exceptions and the time to find out is not as the beer chugs out round it.
3. Hammer a hard spile or perhaps even a plastic sealing peg into the shive hole. This prevents air entering and helps hold the beer in the cask.
4. Take hold of the tap and move it around to dislodge the old keystone from the cask.
5. When the old keystone is very loose, get ready to swap it for the new one. It may be easier to have one person remove the old keystone and another insert the new one. Hold the new keystone just to one side of the bung hole.
6. Swiftly remove the old keystone and insert the new one, then give it a tap with the mallet. If done smoothly, hardly any beer will be lost.
7. Hammer the tap through the keystone as normal.

If the tap is the problem, one may either replace the keystone as above and insert a new tap, or perform a similar operation but removing only the tap, leaving the keystone in place, and quickly inserting a new tap in the hole. Some authorities recommend using a small cork bung between removing the old tap and inserting the new one.