Hydrofluoric Acid - Production

Production

Hydrofluoric acid is produced by treatment of the mineral fluorite (CaF2) with concentrated sulfuric acid. When combined at 265 °C, these two substances react to produce hydrogen fluoride and calcium sulfate according to the following chemical equation:

CaF2 + H2SO4 → 2 HF + CaSO4

Although bulk fluorite is a suitable precursor and a major source of world HF production, HF is also produced as a by-product of the production of phosphoric acid, which is derived from the mineral apatite. Apatite sources typically contain a few percent of fluoroapatite, acid digestion of which releases gaseous stream consisting of sulfur dioxide (from the H2SO4), water, and HF, as well as particulates. After separation from the solids, the gases are treated with sulfuric acid and oleum to afford anhydrous HF. Owing to the corrosive nature of HF, its production is accompanied by the dissolution of silicate minerals, and, in this way, significant amounts of fluorosilicic acid is generated.

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