Dragline Excavator - Draglines in Mining

Draglines in Mining

A large dragline system used in the open pit mining industry costs approximately US$50–100 million. A typical bucket has a volume ranging from 40 to 80 cubic yards (30 to 60 cubic metres), though extremely large buckets have ranged up to 168 cubic metres (5,900 cu ft). The length of the boom ranges from 45 to 100 metres (148 to 330 ft). In a single cycle, it can move up to 450 metric tonnes of material.

Most mining draglines are not diesel-powered like most other mining equipment. Their power consumption is so great that they have a direct connection to the high-voltage grid at voltages of between 6.6 and 22 kV. A typical dragline, with a 55-cubic-metre bucket, can use up to 6 megawatts during normal digging operations. Because of this, many (possibly apocryphal) stories have been told about the blackout-causing effects of mining draglines. For instance, there is a long-lived story that, back in the 1970s, if all seven draglines at Peak Downs Mine (a very large BHP coal mine in central Queensland, Australia) turned simultaneously, they would black out all of North Queensland. However even now, if they have been shut down, they are always restarted one at a time due to the immense power requirements of startup.

In all but the smallest of draglines, movement is accomplished by "walking" using feet or pontoons, as caterpillar tracks place too much pressure on the ground, and have great difficulty under the immense weight of the dragline. Maximum speed is only at most a few metres per minute, since the feet must be repositioned for each step. If travelling medium distances, (about 30–100 km), a special dragline carrier can be brought in to transport the dragline. Above that distance, disassembly is generally required. But mining draglines due to their reach can work a large area from one position and do not need to constantly move along the face like smaller machines.

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