Quality Control
Despite all the automation involved in the diamond turning process, the human operator still plays the main role in achieving the final result. Quality control is a major part of the diamond turning process and is required after each stage of machining, sometimes after each pass of the cutting tool. If it is not detected immediately, even a minute error during any of the cutting stages results in a defective part. The extremely high requirements for quality of diamond-turned optics leave virtually no room for error.
The SPDT manufacturing process produces a relatively high percentage of defective parts, which must be discarded. As a result, the manufacturing costs are high compared to conventional polishing methods. Even with the relatively high volume of optical components manufactured using the SPDT process, this process cannot be classified as mass production, especially when compared with production of polished optics. Each diamond-turned optical element is manufactured on an individual basis with extensive manual labor.
Read more about this topic: Diamond Turning
Famous quotes containing the words quality and/or control:
“The point is, that the function of the novel seems to be changing; it has become an outpost of journalism; we read novels for information about areas of life we don’t know—Nigeria, South Africa, the American army, a coal-mining village, coteries in Chelsea, etc. We read to find out what is going on. One novel in five hundred or a thousand has the quality a novel should have to make it a novel—the quality of philosophy.”
—Doris Lessing (b. 1919)
“To try to control a nine-month-old’s clinginess by forcing him away is a mistake, because it counteracts a normal part of the child’s development. To think that the child is clinging to you because he is spoiled is nonsense. Clinginess is not a discipline issue, at least not in the sense of correcting a wrongdoing.”
—Lawrence Balter (20th century)