Damper (flow) - Automated Zone Dampers

Automated Zone Dampers

A zone damper (also known as a Volume Control Damper or VCD) is a specific type of damper used to control the flow of air in an HVAC heating or cooling system. In order to improve efficiency and occupant comfort, HVAC systems are commonly divided up into multiple zones. For example, in a house, the main floor may be served by one heating zone while the upstairs bedrooms are served by another. In this way, the heat can be directed principally to the main floor during the day and principally to the bedrooms at night, allowing the unoccupied areas to cool down.

Zone dampers as used in home HVAC systems are usually electrically powered. In large commercial installations, vacuum or compressed air may be used instead. In either case, the motor is usually connected to the damper via a mechanical coupling.

For electrical zone dampers, there are two principal designs.

In one design, the motor is often a small shaded-pole synchronous motor combined with a rotary switch that can disconnect the motor at either of the two stopping points ("damper open" or "damper closed"). In this way, applying power to the "open damper" terminal causes the motor to run until the damper is open while applying power at the "close damper" terminal causes the motor to run until the damper is closed. The motor is commonly powered from the same 24 volt ac power source that is used for the rest of the control system. This allows the zone dampers to be directly controlled by low-voltage thermostats and wired with low-voltage wiring. Because simultaneous closure of all dampers might harm the furnace or air handler, this style of damper is often designed to only obstruct a portion of the air duct, for example, 75%.

Another style of electrically powered damper uses a spring-return mechanism and a shaded-pole synchronous motor. In this case, the damper is normally opened by the force of the spring but can be closed by the force of the motor. Removal of electrical power re-opens the damper. This style of damper is advantageous because it is "fail safe"; if the control to the damper fails, the damper opens and allows air to flow. However, in most applications "fail safe" indicates the damper will close upon loss of power thus preventing the spread of smoke and fire to other areas. These dampers also may allow adjustment of the "closed" position so that they only obstruct, for example, 75% of the air flow when closed.

For vacuum-operated or pneumatically operated zone dampers, the thermostat usually switches the pressure or vacuum on or off, causing a spring-loaded rubber diaphragm to move and actuate the damper. As with the second style of electrical zone dampers, these dampers automatically return to the default position without the application of any power, and the default position is usually "open", allowing air to flow. Like the second style of electrical zone damper, these dampers may allow adjustment of the "closed" position.

Highly sophisticated systems may use some form of building automation such as BACnet or LonWorks to control the zone dampers. The dampers may also support positions other than fully open or fully closed and are usually capable of reporting their current position and, often, the temperature and volume of the air flowing past the smart damper.

Regardless of the style of damper employed, the systems are often designed so that when no thermostat is calling for air, all dampers in the system are opened. This allows air to continue to flow while the heat exchanger in a furnace cools down after a heating period completes.