Curtiss OX-5 - Design and Development

Design and Development

The OX-5 was the last in a series of Glenn Curtiss designed V engines, which had started as a series of air-cooled V-twins for motorcycles in 1902. A modified version of one of these early designs was sold as an aircraft engine in 1906, and from then on the company's primary market was aircraft. The basic design had slowly expanded by adding additional cylinders until they reached the V-8 in 1906. They also started enlarging the cylinders as well, but this led to cooling problems that required the introduction of water cooling in 1908. These early engines used a flathead valve arrangement, which eventually gave way to a cross-flow cylinder with overhead valves in 1909, leading to improved volumetric efficiency. The US Navy ordered a version of this basic design in 1912 for its A-1 amphibious aircraft, which Curtiss supplied as the OX. These improvements and others were worked into what became the OX-5, which was first built in 1910. By this point engine design was a team effort; the team included Charles Manley, whose earlier Manley-Balzer engine had held the power-to-weight ratio record for 16 years.

Like most engines of the era, the OX-5's high-temperature areas were built mostly of cast iron, using individual cylinders bolted to a single aluminum crankcase, wrapped in a cooling jacket made of a nickel-copper alloy. Later versions used a brazed-on steel jacket instead. Cylinder heads were also attached to the crankcase, using X-shaped tie-downs on the top of the head attached to the block via four long bolts. Fuel was carbureted near the rear of the engine, then piped to the cylinders via two T-shaped pipes, the cylinders being arranged so the intake ports of any two in a bank were near each other. The cylinders had one intake and one exhaust valve, each operated by a pushrod from a camshaft running between the banks. This arrangement caused the outer exhaust valves to have a rather long rocker arm. The pushrods were arranged one inside the other, the exhaust valve rod being on the inside and the intake valve rod a tube around it. The aluminum camshaft bearings were a split type bolted together and held in place by lock screws. The pistons were cast aluminum.

The OX-5 was not considered particularly advanced, nor powerful, for its era. By this point rotary engines such as the Oberursel or Gnome-Rhone were producing about 100 hp (75 kW), and newer inlines were becoming available with 160 hp (120 kW) or more. Nevertheless the OX-5 had fairly good fuel economy as a result of its slow RPM, which made it useful for civilian aircraft. The OX-5 was used on the Laird Swallow, Pitcairn PA-4 Fleetwing II, Travel Air 2000, Waco 9 and 10, the American Eagle, the Buhl-Verville CW-3 Airster, and some models of the Jenny. The primary reason for its popularity was its low cost after the war, with almost-new examples selling as low as $20. It was often used in boats as well as in aircraft.