Deflection
One of the disadvantages of using aluminum for mullions is that its modulus of elasticity is about one-third that of steel. This translates to three times more deflection in an aluminum mullion compared to the same steel section under a given a load. Building specifications set deflection limits for perpendicular (wind-induced) and in-plane (dead load-induced) deflections. It is important to note that these deflection limits are not imposed due to strength capacities of the mullions. Rather, they are designed to limit deflection of the glass (which may break under excessive deflection), and to ensure that the glass does not come out of its pocket in the mullion. Deflection limits are also necessary to control movement at the interior of the curtain wall. Building construction may be such that there is a wall located near the mullion, and excessive deflection can cause the mullion to contact the wall and cause damage. Also, if deflection of a wall is quite noticeable, public perception may raise undue concern that the wall is not strong enough.
Deflection limits are typically expressed as the distance between anchor points divided by a constant number. A deflection limit of L/175 is common in curtain wall specifications, based on experience with deflection limits that are unlikely to cause damage to the glass held by the mullion. Say a given curtain wall is anchored at 12 foot (144 in) floor heights. The allowable deflection would then be 144/175 = 0.823 inches, which means the wall is allowed to deflect inward or outward a maximum of 0.823 inches at the maximum wind pressure. However, some panels require stricter movement restrictions, or certainly those that prohibit a torque-like motion.
Deflection in mullions is controlled by different shapes and depths of curtain wall members. The depth of a given curtain wall system is usually controlled by the area moment of inertia required to keep deflection limits under the specification. Another way to limit deflections in a given section is to add steel reinforcement to the inside tube of the mullion. Since steel deflects at 1/3 the rate of aluminum, the steel will resist much of the load at a lower cost or smaller depth.
Read more about this topic: Curtain Wall, Design