Creep (deformation) - Applications

Applications

Though mostly due to the reduced yield stress at higher temperatures, the Collapse of the World Trade Center was due in part to creep from increased temperature operation.

The creep rate of hot pressure-loaded components in a nuclear reactor at power can be a significant design constraint, since the creep rate is enhanced by the flux of energetic particles.

Creep was blamed for the Big Dig tunnel ceiling collapse in Boston, Massachusetts that occurred in July 2006.

An example of an application involving creep deformation is the design of tungsten light bulb filaments. Sagging of the filament coil between its supports increases with time due to creep deformation caused by the weight of the filament itself. If too much deformation occurs, the adjacent turns of the coil touch one another, causing an electrical short and local overheating, which quickly leads to failure of the filament. The coil geometry and supports are therefore designed to limit the stresses caused by the weight of the filament, and a special tungsten alloy with small amounts of oxygen trapped in the crystallite grain boundaries is used to slow the rate of Coble creep.

In steam turbine power plants, pipes carry steam at high temperatures (566°C or 1050°F) and pressures (above 24.1 MPa or 3500 psi). In jet engines, temperatures can reach up to 1400°C (2550°F) and initiate creep deformation in even advanced coated turbine blades. Hence, it is crucial for correct functionality to understand the creep deformation behavior of materials.

Creep deformation is important not only in systems where high temperatures are endured such as nuclear power plants, jet engines and heat exchangers, but also in the design of many everyday objects. For example, metal paper clips are stronger than plastic ones because plastics creep at room temperatures. Aging glass windows are often erroneously used as an example of this phenomenon: measurable creep would only occur at temperatures above the glass transition temperature around 500°C (900°F). While glass does exhibit creep under the right conditions, apparent sagging in old windows may instead be a consequence of obsolete manufacturing processes, such as that used to create crown glass, which resulted in inconsistent thickness.

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