Cigarette Filter - Manufacture

Manufacture

The raw material for the manufacture of cigarette filters is cellulose (obtained from wood). The cellulose is acetylated (i.e. making it into a material called celluose acetate or simply "acetate" for short), dissolved, and spun as continuous synthetic fibers arranged into a bundle called tow. The cellulose is a substituted diacetate (actually 2.35 - 2.55 substitution range) cellulose, due to its chemical and physical processing. This tow is opened, plasticized, shaped, and cut to length to act as a filter.

In the early 1950s, Kent brand cigarettes used crocidolite asbestos as part of the (Micronite) filter. Asbestos fiber is heatproof, insoluble and forms extremely fine fibers — but has been proven to cause lung cancer when inhaled. Other filter variations include Lark cigarettes, which featured a chamber filled with activated charcoal granules.

The U.S. Department of Agriculture price support for the various grades of tobacco favored the use of #4 and 5 grade, which included what were known as sand lugs and floor sweepings at 10 cents/lb versus #1 grade at close to 70 cents. During the 1940s, it was less expensive to manufacture a filtered cigarette than a regular one.

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