Brazing - Advantages and Disadvantages

Advantages and Disadvantages

Brazing has many advantages over other metal-joining techniques, such as welding. Since brazing does not melt the base metal of the joint, it allows much tighter control over tolerances and produces a clean joint without the need for secondary finishing. Additionally, dissimilar metals and non-metals (i.e. metalized ceramics) can be brazed. In general, brazing also produces less thermal distortion than welding due to the uniform heating of a brazed piece. Complex and multi-part assemblies can be brazed cost-effectively. Welded joints must sometimes be ground flush, a costly secondary operation that brazing does not require because it produces a clean joint. Another advantage is that the brazing can be coated or clad for protective purposes. Finally, brazing is easily adapted to mass production and it is easy to automate because the individual process parameters are less sensitive to variation.

One of the main disadvantages is: the lack of joint strength as compared to a welded joint due to the softer filler metals used. The strength of the brazed joint is likely to be less than that of the base metal(s) but greater than the filler metal. Another disadvantage is that brazed joints can be damaged under high service temperatures. Brazed joints require a high degree of base-metal cleanliness when done in an industrial setting. Some brazing applications require the use of adequate fluxing agents to control cleanliness. The joint color is often different from that of the base metal, creating an aesthetic disadvantage.