BMW 5 Series (E12) - American-market Models

American-market Models

The American market E12 differed in several ways from the original German market versions. American-market E12s in the later years were generally sold as 'upscale' models and as such they were fitted with power windows, wood trim, and usually leather interiors and air conditioning as standard. The E12 5-series used a Behr air conditioner that was notorious for being too weak for American temperatures. A well-known legend is that, in an attempt to convince BMW that a better air conditioner was needed, two BMW engineers were treated to a long trip to Texas in the rear seat of a black BMW 530i with the power windows disabled.

BMW chose to sell only fuel-injected six-cylinder versions of the E12 in the American market: the 530i and later the 528i. The American market imposed several restrictions such as bumper regulations, sealed-beam headlights, and emissions requirements. As such, American-market E12s were fitted with lower compression pistons, special larger bumpers designed to withstand a 5 mph (8.0 km/h) collision with no body damage, and fender-mounted front turn signals. Emissions equipment such as EGR (Exhaust Gas Recirculation) and an air pump were used on the 530i, along with modified exhaust manifolds called Thermal Reactors. The latter caused several engine problems including burned exhaust valves and overheating, often resulting in warped or cracked cylinder heads. A separate defect in the 530i cylinder head design prompted a lawsuit against BMW. As a result, in 1980 BMW offered replacement cylinder heads for owners whose cylinder heads had cracked, even if the warranty on the car had expired. In 1979 the 528i replaced the 530i. The new model featured several improvements for the American market: the Thermal Reactor and air pump system were replaced with a 3-way catalytic converter and the car's Bosch L-jetronic fuel injection system was now fitted with an Exhaust Gas Oxygen sensor. For the 1980 model year, a 5-speed manual transmission replaced the previous 4-speed.