Batting (baseball) - Bat Manufacture

Bat Manufacture

1. A mill worker places each split onto an automatic lathe that shaves the rough edges off as it turns the wood. The billets, as they are now called, are inspected again for straightness of grain. The billets are stacked and strapped together into six-sided bundles. Workers paint the ends with a protective preservative to keep the wood from fraying or rotting. The bundled billets are then trucked to the lumberyard of the bat manufacturer.
2. The billets that arrive at the lumberyard are considered "green" wood because they still contain sap and gum. In order to strengthen the wood, the sap and gum must be removed by an air-drying process called "seasoning." To achieve the proper seasoning, the billets are simply stacked in the yard for a period of six months to two years.
3. When the billets have dried completely, they are weighed and inspected for quality. A worker places each billet on an automatic lathe and shapes it into a rough baseball bat shape with a narrowed neck. The bat forms are sanded, inspected once more, and then sorted according to weight.
4. The bat manufacturer keeps a model of each bat made, typically identified by the baseball player who initially ordered it. When a player or team places an order, the order may look like this: six Johnny Bench models, ten Hank Aarons, four Mickey Mantles.
5. The plant workers who create the final product are called bat turners. They are highly skilled artisans who have been specially trained for the intricate work. When an order is placed, the bat turner selects a billet from the storage bin that fits the called-for weight and length. The billet is placed on a lathe. The model bat is placed on a rack above and behind the lathe.
6. The bat turner revolves the billet slowly on the lathe, sanding and shaving it to an exact replica of the model. Using calipers, the bat turner measures the billet every 1-2 inches (2.54–5 cm) and weighs it repeatedly until it is perfect.
7. The bat is branded with the company trademark and the signature of the player associated with the model. The trademark is placed one-quarter of a turn from the sweet spot. If the order calls for staining, the bat is dipped into a staining vat. All of the bats are then varnished, packed into cartons, and shipped to the player or team.