Aliens (film) - Concept and Design

Concept and Design

Early concept art was created by Syd Mead, who had worked on Blade Runner, 2010 and Tron. One of the original designs for the spaceship Sulaco was spherical, but it was redesigned as the ship would be out of frame due to the film's aspect ratio. Cameron showed Mead his own concept art and the final result was described as a "rocket gun that carries stuff". Concept artists were asked to incorporate subliminal acknowledgments to the Vietnam War, which included designing the dropship as a combination of a F-4 Phantom II and AH-1 Cobra.

British Airways was re-equipping several of its aircraft tug tractors, and the crew managed to purchase a 635 hp Hunslet ATT 77 tug to use as the armored personnel carrier. It initially weighed 70 short tons (64,000 kg), and although the crew removed 35 short tons (32,000 kg) of lead ballast, the power station floor had to be reinforced to support the weight. The crew used many "junk" items in the set designs, such as Ripley's toilet, which came from a Boeing 747. Lockers, helicopter engines, and vending machines were used as set elements in the opening hypersleep scene. Production designer Peter Lamont was asked to reduce the cost of several scenes, including the not-yet-filmed marine hypersleep sequence. Gale Hurd wanted to cut the scene altogether, but Lamont and Cameron felt it was important to the sequence of the film. To save on cost, only four hypersleep chambers were created and a mirror was used to create the illusion that there were twelve in the scene. Instead of using hydraulics, the chambers were opened and closed by wires operated by puppeteers.

Weapons used by the Marines were based on real, fully functional weapons. British armorers used guns they found to be the most reliable when firing blanks and those which looked futuristic. The 'pulse rifles' were created from a Thompson SMG, with an attached forend of a Franchi SPAS-12 shotgun and a Remington 12 Gauge Model 870P receiver with barrel. The 'smart guns' carried by Vasquez and Drake were based on the German MG-42 machine gun and were maneuvered with Steadicam-like harnesses created using old motorcycle parts. The crew found flamethrowers the most difficult weapon to create and use, as they were the heaviest and most dangerous.