15 KV AC Railway Electrification - History

History

The first electrified railways used series-wound DC motors, first at 600 V and then 1,500 V. Areas with 3 kV DC catenaries (primarily in Eastern Europe) used two 1,500 V DC motors in series. But even at 3 kV, the current needed to power a heavy train (particularly in rural and mountainous areas) can be excessive. Although increasing the transmission voltage decreases the current and associated resistive losses for a given power, insulation limits make higher voltage traction motors impractical. Transformers on each locomotive are thus required to step high transmission voltages down to practical motor operating voltages. Because transformers require alternating current (AC), high voltage electrified railways adopted AC along with the electric power distribution system (see War of Currents).

The 50 Hz (60 Hz in North America) AC grid was already established at the beginning of the 20th century. Although series-wound motors can in principle run on AC as well as DC (the reason they are also known as universal motors) large series-wound traction motors had problems with such high frequencies. High inductive reactance of the motor windings caused commutator flashover problems and the non-laminated magnetic pole-pieces originally designed for DC exhibited excessive eddy current losses. Reducing the AC frequency alleviated both problems.

In the German-speaking countries high-voltage electrification began at 16⅔ hertz, exactly one third of the national power grid frequency of 50 Hz. This facilited the operation of rotary converters from the grid frequency and allowed dedicated railway power generators to operate at the same shaft speed as a standard 50 Hz generator by reducing the number of poles by a factor of three. For example, a generator turning at 1,000 rpm would be wound with two poles rather than six.

Separate plants supply railway power in Austria, Switzerland and Germany, except for Mecklenburg-Western Pomerania and Saxony-Anhalt; converters powered by the grid supply railway power in those two German states plus Sweden and Norway.

The first generators were synchronous AC generators or synchronous transformers; however, with the introduction of modern double fed induction generators, the control current induced an undesired DC component, leading to pole overheating problems. This was solved by shifting the frequency slightly away from exactly ⅓ the grid frequency; 16.7 hertz was arbitrarily chosen to remain within the tolerance of existing traction motors. Austria, Switzerland and Southern Germany switched their power plants to 16.7 Hz on 16 October 1995 at 12:00 CET. Note that regional electrified sections run by synchronous generators keep their frequency of 16⅔ Hz just as Sweden and Norway still run their railway networks at 16⅔ Hz throughout.

One of the disadvantages of 16.7 Hz locomotives as compared to 50 Hz or 60 Hz locomotives is the heavier transformer required to reduce the overhead line voltage to that used by the motors and their speed control gear. Low frequency transformers need to have heavier magnetic cores and larger windings for the same level of power conversion. (See effect of frequency on the design of transformers.) The heavier transformers also lead to higher axle loads than for those of a higher frequency. This, in turn, leads to increased track wear and increases the need for more frequent track maintenance. The Czech Railways encountered the problem of the reduced power handling of lower frequency transformers when they rebuilt some 25 kV AC, 50 Hz locomotives (series 340) to operate on 15 kV AC, 16.7 Hz lines. As a result of using the same transformer cores (originally designed for 50 Hz) at the lower frequency, the transformers had to be de-rated to one third of their original power handling capability, thereby reducing the available tractive effort by the same amount (to around 1,000 kW).

These drawbacks, plus the need for a separate supply infrastructure and the lack of any technical advantages with modern motors and controllers has limited the use of 16⅔ Hz and 16.7 Hz beyond the original five countries. Most other countries electrified their railways at the utility frequency of 50/60 Hz. Newer European electrification is mostly 25 kV AC at 50 Hz (primarily in Eastern Europe). Conversion to this voltage/frequency requires higher voltage insulators and greater clearance between lines and bridges and other structures. This is now standard for new overhead lines as well as for modernizing old installations.

Simple European standardization with an alignment of voltage/frequency across Europe is not necessarily cost-effective since trans-border transport is more limited by the differing national standards in other areas. To equip an electric locomotive with a transformer for two or more input voltages is cheap compared to the cost of installing multiple train protection systems and to run them through the approval procedure to get access to the railway network in other countries. However, some new high-speed lines to neighbouring countries are already intended to be built to 25 kV (e.g. in Austria to Eastern Europe). Newer locomotives are always built with asynchronous motor control systems that have no problem with a range of input frequencies including DC. However the Deutsche Bahn train operator does still use older models from the standard electric locomotive series - even though some are now as much as 50 years old. As soon as these obsolescent models are decommissioned, it will be easier to standardise, but this may take a few decades to happen. Meanwhile, the Deutsche Bahn tends to order train sets that are capable of running multiple electrification systems.