Chlorine Production - Other Methods

Other Methods

Before electrolytic methods were used for chlorine production, the direct oxidation of hydrogen chloride with oxygen or air was exercised in the Deacon process:

4 HCl + O₂ → 2 Cl₂ + 2 H₂O

This reaction is accomplished with the use of copper(II) chloride (CuCl₂) as a catalyst and is performed at high temperature (about 400 °C). The amount of extracted chlorine is approximately 80%. Due to the extremely corrosive reaction mixture, industrial use of this method is difficult and several pilot trials failed in the past. Nevertheless, recent developments are promising. Recently Sumitomo patented a catalyst for the Deacon process using ruthenium(IV) oxide (RuO₂).

Another earlier process to produce chlorine was to heat brine with acid and manganese dioxide.

2 NaCl + 2H₂SO₄ + MnO₂ → Na₂SO₄ + MnSO₄ + 2 H₂O + Cl₂

Using this process, chemist Carl Wilhelm Scheele was the first to isolate chlorine in a laboratory. The manganese can be recovered by the Weldon process.

Small amounts of chlorine gas can be made in the laboratory by putting concentrated hydrochloric acid in a flask with a side arm and rubber tubing attached. Manganese dioxide is then added and the flask stoppered. The reaction is not greatly exothermic. As chlorine is denser than air, it can be easily collected by placing the tube inside a flask where it will displace the air. Once full, the collecting flask can be stoppered.

Another method for producing small amounts of chlorine gas in a lab is by adding concentrated hydrochloric acid (typically about 5M) to sodium hypochlorite or sodium chlorate solution.