Synthesis
Aluminium chlorohydrate can be commercially manufactured by reacting aluminium with hydrochloric acid. A number of aluminium-containing raw materials can be used, including aluminium metal, alumina trihydrate, aluminium chloride, aluminium sulfate and combinations of these. The products can contain by-product salts, such as sodium/calcium/magnesium chloride or sulfate.
Because of the explosion hazard related to hydrogen produced by the reaction of aluminium metal with hydrochloric acid, the most common industrial practice is to prepare a solution of aluminium chlorohydrate (ACH) by reacting aluminium hydroxide with hydrochloric acid. The ACH product is reacted with aluminium ingots at 100 °C using steam in an open mixing tank. The Al to ACH ratio and the time of reaction allowed determines the polymer form of the PAC n to m ratio.
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