Wood Pellet - Production

Production

Pellets are produced by compressing the wood material which has first passed through a hammer mill to provide a uniform dough-like mass. This mass is fed to a press where it is squeezed through a die having holes of the size required (normally 6 mm diameter, sometimes 8 mm or larger). The high pressure of the press causes the temperature of the wood to increase greatly, and the lignin plastifies slightly forming a natural "glue" that holds the pellet together as it cools. Pellets can be made from grass and other non-woody forms of biomass that do not contain lignin: distiller's dried grains (a brewing industry byproduct) can be added to provide the necessary durability.

Rice-husk fuel-pellets are made by compacting rice-husk obtained as by-product of rice-growing from the fields. It also has similar characteristics to the wood-pellets and more environment-friendly, as the raw material is a waste-product. The energy content is about 4-4.2 kcal/kg and moisture content is typically less than 10%. The size of pellets is generally kept to be about 6mm diameter and 25mm length in the form of a cylinder; though larger cylinder or briquette forms are not uncommon. It is much cheaper than similar energy-pellets and can be compacted/manufactured from the husk at the farm itself, using cheap machinery. They generally are more environment-friendly as compared to wood-pellets. In the regions of the world where wheat is the predominant food-crop, wheat husk can also be compacted to produce energy-pellets, with characteristics similar to rice-husk pellets.

A report to the Massachusetts Department of Energy Resources estimates the energy required to manufacture and transport pellets is less than 2% of the energy content of the pellets.. An environmental impact assessment of exported wood pellets, by the Department of Chemical and Mineral Engineering, University of Bologna, Italy and the Clean Energy Research Centre, at the University of British Columbia, published in 2009, concluded that the energy consumed to ship Canadian wood pellets from Vancouver to Stockholm (15,500 km via the Panama Canal), is about 14% of the total energy content of the wood pellets.

Pellets conforming to the norms commonly used in Europe (DIN 51731 or Ö-Norm M-7135) have less than 10% water content, are uniform in density (higher than 1 ton per cubic meter, thus it sinks in water)(bulk density about 0.6-0.7 ton per cubic meter), have good structural strength, and low dust and ash content. Because the wood fibres are broken down by the hammer mill, there is virtually no difference in the finished pellets between different wood types. Pellets can be made from nearly any wood variety, provided the pellet press is equipped with good instrumentation, the differences in feed material can be compensated for in the press regulation.

Pellets conforming to the European standards norms which contain recycled wood or outside contaminants are considered Class B pellets. Recycled materials such particle board, treated or painted wood, melamine resin-coated panels and the like are particularly unsuitable for use in pellets, since they may produce noxious emissions and uncontrolled variations in the burning characteristics of the pellets.

Standards used in the United States are different, developed by the Pellet Fuels Institute and, as in Europe, are not mandatory. Still, many manufacturers comply, as warranties of US-manufactured or imported combustion equipment may not cover damage by pellets non-conformant with regulations. Prices for US pellets surged during the fossil fuel price inflation of 2007–2008, but subsequently have decreased significantly, and are generally lower on a per-BTU basis than most fossil fuels, excluding coal.

Regulatory agencies in Europe and North America are in the process of tightening the emissions standards for all forms of wood heat, including wood pellets and pellet stoves. These standards will become mandatory, with independently certified testing to ensure compliance. In the United States, the new rules are expected to be issued by the end of 2012. The American Lumber Standard Committee will be the independent certification agency for the new pellet standards.