Recent Developments in Blade Technology
The turbine blades in a turbofan engine are subject to high heat and stress, and require special fabrication. New material construction methods and material science have allowed blades, which were originally polycrystalline (regular metal), to be made from lined up metallic crystals and more recently mono-crystalline (i.e., single crystal) blades, which can operate at higher temperatures with less distortion.
Nickel-based superalloys are used for HP turbine blades in almost all modern jet engines. The temperature capabilities of turbine blades have increased mainly through four approaches: the manufacturing (casting) process, cooling path design, thermal barrier coating (TBC), and alloy development.
Although turbine blade (and vane) materials have improved over the years, much of the increase in (HP) turbine inlet temperatures is due to improvements in blade/vane cooling technology. Relatively cool air is bled from the compression system, bypassing the combustion process, and enters the hollow blade or vane. The gas temperature can therefore be even higher than the melting temperature of the blade. After picking up heat from the blade/vane, the cooling air is dumped into the main gas stream. If the local gas temperatures are low enough, downstream blades/vanes are uncooled and not adversely affected.
Strictly speaking, cycle-wise the HP Turbine Rotor Inlet Temperature (after the temperature drop across the HPT stator) is more important than the (HP) turbine inlet temperature. Although some modern military and civil engines have peak RITs of the order of 1,560 °C (2,840 °F), such temperatures are only experienced for a short time (during take-off) on civil engines.
Read more about this topic: Turbofan
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