Tabun (nerve Agent) - Synthesis

Synthesis

Tabun was made on an industrial scale by Germany during WWII, based on a process developed by Dr. Gerhard Schrader. In the chemical agent factory in Dyhernfurth an der Oder, codenamed "Hochwerk", at least 12,000 metric tons of this agent were manufactured between 1942 and 1945. The manufacturing process consisted of two steps, first being reaction of gaseous dimethylamine (1) with an excess of phosphoryl chloride (2), yielding dimethylamidophosphoric dichloride (3, codenamed "Produkt 39" or "D 4") and dimethylammonium chloride (4). Dimethylamidophosphoric dichloride thus obtained was purified by vacuum distillation and thereafter transferred to the main Tabun production line. Here it was reacted with an excess of sodium cyanide (5), dispersed in dry chlorobenzene, yielding the intermediate dimethylamidophosphoric dicyanide (not depicted in the scheme) and sodium chloride (8); then, absolute ethanol (6) was added, reacting with the dimethylamidophosphoric dicyanide to yield tabun (7) and hydrogen cyanide (9). After the reaction, the mixture (consisting of about 75% chlorobenzene and 25% tabun, along insoluble salts and rests of hydrogen cyanide) was filtered to remove the insoluble salts and vacuum-distilled to remove hydrogen cyanide and excess chlorobenzene, yield the technical product, consisting either of 95% tabun with 5% chlorobenzene (Tabun A), or later in the war, 80% tabun with 20% chlorobenzene (Tabun B).

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