Production
Studcast is typically prefabricated for improved efficiency and quality control. The designer’s CAD drawings are converted into computer instructions for a machine that transforms a coil of flat steel into precisely-cut and shaped studs and rails. Every bend and perforation needed to assemble the steel is also performed.
Workers assemble the cut pieces into panels using simple tools; no specialized clamps or jigs are required. The panels are accurate to within 1/32 inch over 60 feet (20 m).
Lightweight concrete slurry is pumped into the panel until the steel frame is partially embedded. Various methods are used to create composite action between steel and concrete, and add sheer resistance and impact resistance.
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