Refrigerator - General Technical Explanation

General Technical Explanation

A vapor compression cycle is used in most household refrigerators, refrigerator–freezers and freezers. In this cycle, a circulating refrigerant such as R134a enters a compressor as low-pressure vapor at or slightly above the temperature of the refrigerator interior. The vapor is compressed and exits the compressor as high-pressure superheated vapor. The superheated vapor travels under pressure through coils or tubes comprising the condenser, which are passively cooled by exposure to air in the room. The condenser cools the vapor, which liquefies. As the refrigerant leaves the condenser, it is still under pressure but is now only slightly above room temperature. This liquid refrigerant is forced through a metering or throttling device, also known as an expansion valve (essentially a pin-hole sized constriction in the tubing) to an area of much lower pressure. The sudden decrease in pressure results in explosive-like flash evaporation of a portion (typically about half) of the liquid. The latent heat absorbed by this flash evaporation is drawn mostly from adjacent still-liquid refrigerant, a phenomenon known as auto-refrigeration. This cold and partially vaporized refrigerant continues through the coils or tubes of the evaporator unit. A fan blows air from the refrigerator or freezer compartment ("box air") across these coils or tubes and the refrigerant completely vaporizes, drawing further latent heat from the box air. This cooled air is returned to the refrigerator or freezer compartment, and so keeps the box air cold. Note that the cool air in the refrigerator or freezer is still warmer than the refrigerant in the evaporator. Refrigerant leaves the evaporator, now fully vaporized and slightly heated, and returns to the compressor inlet to continue the cycle.

An absorption refrigerator works differently from a compressor refrigerator, using a source of heat, such as combustion of liquefied petroleum gas, solar thermal energy or an electric heating element. These heat sources are much quieter than the compressor motor in a typical refrigerator. A fan or pump might be the only mechanical moving parts; reliance on convection is considered impractical.

The Peltier effect uses electricity to pump heat directly; this type of refrigerator is sometimes used for camping, or where noise is not acceptable. They can be totally silent (if they don't include a fan for air circulation) but are less energy-efficient than other methods.

Other uses of an absorption refrigerator (or "chiller") include large systems used in office buildings or complexes such as hospitals and universities. These large systems are used to chill a brine solution that is circulated through the building.

Many modern refrigerator/freezers have the freezer on top and the refrigerator on the bottom. Most refrigerator-freezers—except for manual defrost models or cheaper units—use what appears to be two thermostats. Only the freezer compartment is properly temperature controlled. When the freezer gets too warm, the thermostat starts the refrigeration process and a fan circulates the air around the freezer. During this time, the refrigerator also gets colder. The refrigerator temperature control knob does nothing to "control" the temperature, but only controls the amount of air that flows into the refrigerator via a damper system.

This means the refrigerator may become too warm. However, because only enough air is diverted to the refrigerator compartment, the freezer usually re-acquires the set temperature quickly, unless the door is opened. When a door is opened, either in the refrigerator or the freezer, the fan in some units stops immediately to prevent excessive frost build up on the freezer's evaporator coil, because this coil is cooling two areas. When the freezer reaches temperature, the unit cycles off, no matter what the refrigerator temperature is. Some people recommend setting the refrigerator to maximum and the freezer to a point where one's refrigerated food won't freeze. Modern computerized refrigerators do not use the damper system. The computer manages fan speed for both compartments, although air is still blown from the freezer.

Alternatives to the vapor-compression cycle not in current use include:

  • Thermoelectric cooling and Thermionic cooling
  • Vortex tube
  • Air cycle
  • Magnetic cooling
  • Stirling cycle
  • Malone refrigeration
  • Acoustic cooling
  • pulse tube
  • Water cycle systems.

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