Materials Commonly Encountered By Machinists
A machinist is to metal as a woodcarver is to wood. The most common materials that machinists make parts from are steel, aluminum, brass, copper, and various alloys of these materials. Other less common materials such as vanadium, zinc, lead, or manganese are often used as alloying elements for the most common materials. Materials that machinists work with occasionally are plastics, rubber, glass, and wood products. Rarely, machinists also work with exotic and refractory metals. The term exotic metals is a general term describing out of the ordinary, rare or special purpose metals. A synonym might be space-age. A list of exotic metals might include, but is not limited to, titanium, beryllium, vanadium, chromium, molybdenum and tungsten, as well as special high-temperature metal alloys like Inconel or Hastelloy (sometimes called superalloys). Very often the meaning of the term suggests the need for specialized handling and/or tooling to machine them effectively.
While the foregoing were primarily the materials that a machinist would be cutting, the cutters that the machinist uses must be harder and tougher than the materials to be cut. The materials in the cutters a machinist uses are most commonly high speed steel, tungsten carbide, ceramics, Borazon, and diamond.
Machinists usually work to very small tolerances, usually within 0.010" or 0.25 mm (more commonly expressed as ±0.010"(Plus or minus ten-thousands of an inch) or ±0.13 mm), and sometimes at tolerances as low as 0.0001" ((plus or minus one tenth of an thousand of an inch)0.0025 mm) for specialty operations. A machinist deals with all facets of shaping, cutting and some aspects of forming metal, although forming is typically a separate trade. The operations most commonly performed by machinists are milling, drilling, turning, and grinding. There are other more specialized operations that a machinist will less frequently be called upon to perform such as honing, keyseating, lapping, and polishing, to name a few.
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Famous quotes containing the words materials, commonly and/or encountered:
“If our entertainment culture seems debased and unsatisfying, the hope is that our children will create something of greater worth. But it is as if we expect them to create out of nothing, like God, for the encouragement of creativity is in the popular mind, opposed to instruction. There is little sense that creativity must grow out of tradition, even when it is critical of that tradition, and children are scarcely being given the materials on which their creativity could work”
—C. John Sommerville (20th century)
“It is remarkable that there are few men so well employed, so much to their minds, but that a little money or fame would commonly buy them off from their present pursuit.”
—Henry David Thoreau (1817–1862)
“The Indian navigator naturally distinguishes by a name those parts of a stream where he has encountered quick water and forks, and again, the lakes and smooth water where he can rest his weary arms, since those are the most interesting and more arable parts to him.”
—Henry David Thoreau (1817–1862)