Process
Wood craftsmen begin by making a model of the desired metal object from hardwood, using lathes, saws, and planes, which were all powered by the Knight Wheels. The model, called a pattern, is then placed in a casting flask, in its simplest form a topless and bottomless box split in half around its perimeter. The flask is placed on a board and a sand mixture (containing seacoal, bentonite clay, and pitch) poured and rammed around the pattern. The additives harden and stabilize the sand so that the flask can be split apart and the pattern removed leaving an exact impression or mold in the sand. The pattern can be reused almost indefinitely to create more molds in additional casting flasks. A channel or gate is left in the sand so that when the flask is rejoined, the ironworkers can pour the molten iron into it through the opening. When the iron has solidified the flask is broken apart, destroying the sand mold in the process, to reveal the rough casting.
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Famous quotes containing the word process:
“Thinking is seeing.... Every human science is based on deduction, which is a slow process of seeing by which we work up from the effect to the cause; or, in a wider sense, all poetry like every work of art proceeds from a swift vision of things.”
—Honoré De Balzac (1799–1850)
“The a priori method is distinguished for its comfortable conclusions. It is the nature of the process to adopt whatever belief we are inclined to, and there are certain flatteries to the vanity of man which we all believe by nature, until we are awakened from our pleasing dream by rough facts.”
—Charles Sanders Peirce (1839–1914)
“I wish to see, in process of disappearing, that only thing which ever could bring this nation to civil war.”
—Abraham Lincoln (1809–1865)