Electret - Manufacture

Manufacture

Bulk electrets can be prepared by cooling a suitable dielectric material within a strong electric field, after heating it above its melting temperature. The field repositions the charge carriers or aligns the dipoles within the material. When the material cools, solidification freezes them in position. Materials used for electrets are usually waxes, polymers or resins. One of the earliest recipes consists of 45% carnauba wax, 45% white rosin, and 10% white beeswax, melted, mixed together, and left to cool in a static electric field of several kilovolts/cm. The thermo-dielectric effect, related to this process, was first described by the Brazilian researcher Joaquim Costa Ribeiro.

Electrets can also be manufactured by embedding excess negative charge within a dielectric using a particle accelerator, or by stranding charges on, or near, the surface using high voltage corona discharges, a process called corona charging. Excess charge within an electret decays exponentially. The decay constant is a function of the material's relative dielectric constant and its bulk resistivity. Materials with extremely high resistivity, such as Teflon, may retain excess charge for many hundreds of years. Most commercially produced electrets are based on fluoropolymers (e.g. amorphous Teflon) machined to thin films.

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