Critical Heat Flux - Description

Description

When liquid coolant undergoes a change in phase due to the absorption of heat from a heated solid surface, a higher transfer rate occurs. The more efficient heat transfer from the heated surface (in the form of heat of vaporization plus sensible heat) and the motions of the bubbles (bubble-driven turbulence and convection) leads to rapid mixing of the fluid. Therefore, boiling heat transfer has played an important role in industrial heat transfer processes such as macroscopic heat transfer exchangers in nuclear and fossil power plants, and in microscopic heat transfer devices such as heat pipes and microchannels for cooling electronic chips.

The use of boiling is limited by a condition called critical heat flux (CHF), which is also called a boiling crisis or departure from nucleate boiling (DNB). The most serious problem is that the boiling limitation can be directly related to the physical burnout of the materials of a heated surface due to the suddenly inefficient heat transfer through a vapor film formed across the surface resulting from the replacement of liquid by vapor adjacent to the heated surface.

Consequently, the occurrence of CHF is accompanied by an inordinate increase in the surface temperature for a surface-heat-flux-controlled system. Otherwise, an inordinate decrease of the heat transfer rate occurs for a surface-temperature-controlled system. This can be explained with Newton's law of cooling:

where represents the heat flux, represents the heat transfer coefficient, represents the wall temperature and represents the fluid temperature. If decreases significantly due to the occurrence of the CHF condition, will increase for fixed and while will decrease for fixed .

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