Operation in Freezing Weather
Some cooling towers (such as smaller building air conditioning systems) are shut down seasonally, drained, and winterized to prevent freeze damage.
During the winter, other sites continuously operate cooling towers with 40 °F (4 °C) water leaving the tower. Basin heaters, tower draindown, and other freeze protection methods are often employed in cold climates. Operational cooling towers with malfunctions can freeze during very cold weather. Typically, freezing starts at the corners of a cooling tower with a reduced or absent heat load. Severe freezing conditions can create growing volumes of ice, resulting in increased structural loads which can cause structural damage or collapse.
To prevent freezing, the following procedures are used:
- Do not operate the tower unattended. Remote sensors and alarms may be installed to monitor tower conditions.
- Do not operate the tower without a heat load. Basin heaters may be used to keep the water in the tower pan at an above-freezing temperature. Heat trace ("heating tape") is a resistive heating element that is installed along water pipes to prevent freezing in cold climates .
- Maintain design water flow rate over the tower fill.
- Manipulate or reduce airflow to maintain water temperature above freezing point.
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