Fault Finding and Diagnosis
Measuring the compression pressure of an engine, with a pressure gauge connected to the spark plug opening, gives an indication of the engine's state and quality. There is, however, no formula to calculate compression ratio based on cylinder pressure.
If the nominal compression ratio of an engine is given, the pre-ignition cylinder pressure can be estimated using the following relationship:
where is the cylinder pressure at bottom dead center which is usually at 1 atm, is the compression ratio, and is the specific heat ratio for the working fluid, which is about 1.4 for air, and 1.3 for methane-air mixture.
For example, if an engine running on gasoline has a compression ratio of 10:1, the cylinder pressure at top dead center is
This figure, however, will also depend on cam (i.e. valve) timing. Generally, cylinder pressure for common automotive designs should at least equal 10 bar, or, roughly estimated in pounds per square inch (psi) as between 15 and 20 times the compression ratio, or in this case between 150 psi and 200 psi, depending on cam timing. Purpose-built racing engines, stationary engines etc. will return figures outside this range.
Factors including late intake valve closure (relatively speaking for camshaft profiles outside of typical production car range, but not necessarily into the realm of competition engines) can produce a misleadingly low figure from this test. Excessive connecting rod clearance, combined with extremely high oil pump output (rare but not impossible) can sling enough oil to coat the cylinder walls with enough oil to facilitate reasonable piston ring seal artificially give a misleadingly high figure, on engines with compromised ring seal.
This can actually be used to some slight advantage. If a compression test does give a low figure, and it has been determined it is not due to intake valve closure/camshaft characteristics, then one can differentiate between the cause being valve/seat seal issues and ring seal by squirting engine oil into the spark plug orifice, in a quantity sufficient to disperse across the piston crown and the circumference of the top ring land, and thereby effect the mentioned seal. If a second compression test is performed shortly thereafter, and the new reading is much higher, it would be the ring seal that is problematic, whereas if the compression test pressure observed remains low, it is a valve sealing (or more rarely head gasket, or breakthrough piston or rarer still cylinder wall damage) issue.
If there is a significant (greater than 10%) difference between cylinders, that may be an indication that valves or cylinder head gaskets are leaking, piston rings are worn or that the block is cracked.
If a problem is suspected then a more comprehensive test using a leak-down tester can locate the leak.
Read more about this topic: Compression Ratio
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