Design
The Fly Baby was designed to be a very simple aircraft. For example, the fuel gauge is a stiff wire attached to a float poking up through the gas cap (a common application in the 1930s and 1940s, as seen on Piper and Aeronca light aircraft). The structure is of aircraft-grade spruce and plywood (Bowers did not advocate skimping on the quality of structural wood), covered with fabric. Aileron controls are push-tube, elevator controls are a combination of push-tube and cable, the rudder is cable-controlled.
The landing gear is fixed and unsprung. The main landing gear struts are made of laminated wood with a steel axle. The only shock absorption comes from the tires themselves. Hydraulic wheel brakes are usually fitted.
The aircraft was designed to be powered by a 65 horsepower (48 kW) Continental A-65 piston engine taken from a Piper Cub. Engines of up to 100 horsepower (75 kW) have been fitted, including the Continental O-200 and converted Corvair engines.
While the instrumentation installed is up to the builder, most Fly Babys are equipped for visual flight rules (VFR) only. An electrical system is optional; many Fly Baby owners hand-prop the engine for starting, and use a handheld radio.
The Fly Baby's wings fold up against the fuselage enabling it to be stored in a single-car garage or a car trailer. The wings can be folded or unfolded in about 15 minutes. The airplane was designed to be stored in a garage and towed to the airport on its own gear. In practice, most owners use a trailer or keep their Fly Baby hangared at an airport.
A Fly Baby can be converted to a biplane Bi-Baby in less than one hour by adding the struts and upper wing to the existing aircraft (if the fittings were built in) or it can be built as a biplane version from the start.
Some of the components used, such as the fuel tank and engine, were designed to be taken from the Piper Cub, which were cheap and plentiful in 1962. Even today, the total cost of construction can be under US$10,000.
Read more about this topic: Bowers Fly Baby
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