Uses
Of all aldehydes, formaldehyde is produced on the largest scale, about 6,000,000 tons/y. It is mainly used in the production of resins when combined with urea, melamine, and phenol (e.g., Bakelite). It is a precursor to methylene diphenyl diisocyanate ("MDI"), a precursor to polyurethanes. The second main aldehyde is butyraldehyde, of which about 2,500,000 tons/y are prepared by hydroformylation. It is the principal precursor to 2-ethylhexanol, which is used as a plasticizer. Acetaldehyde once was a dominating product, but production levels have declined to less than 1M tons/y because it mainly served as a precursor to acetic acid, which is now prepared by carbonylation of methanol. Many other aldehydes find commercial applications, often as precursors to alcohols, the so-called oxo alcohols, which are used in detergents. Some aldehydes are produced only on a small scale (less than 1000 tons/y) and are famously used as ingredients in perfumes and flavors. These include cinnamaldehyde and its derivatives, citral, and lilial.
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