Production
Cy Endfield was inspired to make the film after reading an article on the Battle of Rorke's Drift by John Prebble. He took it to actor Stanley Baker with whom he had made several films and who was interested in moving into production. Enfield and Prebble drafted a script, which Baker then showed to Joseph E. Levine while making Sodom and Gomorrah (1962) in Italy. Levine agreed to fund the movie, which was produced by Baker's company, Diamond Films. It was shot using the Super Technirama 70 cinematographic process, and distributed by Paramount Pictures in all countries excluding the United States, where it was distributed by Embassy Pictures.
Most of Zulu was shot on location in South Africa. The mission depot at Rorke's Drift was recreated beneath the natural Amphitheatre in the Drakensberg Mountains. The set for the British field hospital and supply depot at Rorke's Drift was created by the Tugela River with the Amphitheatre in the background. The real location of the battle was 100 kilometres (60 mi) to the north west, on the Buffalo River near the isolated hill at Isandhlwana.
Other scenes were filmed within the national parks of KwaZulu-Natal. Interiors and all the scenes starring James Booth were completed at Twickenham Film Studios in Middlesex, England.
The film was compared by Baker to a Western movie, with the traditional roles of the United States Cavalry and Native Americans taken by the British and the Zulus respectively. Director Endfield showed a Western to Zulu extras to demonstrate the concept of film acting and how he wanted the warriors to conduct themselves. Due to the apartheid laws in South Africa, none of the Zulu extras could be paid for their performance. Director Endfield circumvented this by leaving them all the animals, primarily cattle, used in the film: a gift far more valuable to them than money.
Michael Caine, who at this time in his career was primarily playing bit parts, was originally up for the role of Private Henry Hook, which went to James Booth. According to Caine, he was extremely nervous during his screen test for the part of Bromhead, and director Cy Endfield told him that it was the worst screen test he had ever seen, but they were casting Caine in the part anyway because the production was leaving for South Africa shortly and they hadn't found anyone else for the role.
Caine's performance in Zulu won him praise from reviewers, and his next film role would be as the star of The Ipcress File in which he was reunited with Nigel Green.
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