Surface Condenser - Corrosion

Corrosion

On the cooling water side of the condenser:

The tubes, the tube sheets and the water boxes may be made up of materials having different compositions and are always in contact with circulating water. This water, depending on its chemical composition, will act as an electrolyte between the metallic composition of tubes and water boxes. This will give rise to electrolytic corrosion which will start from more anodic materials first.

Sea water based condensers, in particular when sea water has added chemical pollutants, have the worst corrosion characteristics. River water with pollutants are also undesirable for condenser cooling water.

The corrosive effect of sea or river water has to be tolerated and remedial methods have to be adopted. One method is the use of sodium hypochlorite, or chlorine, to ensure there is no marine growth on the pipes or the tubes. This practice must be strictly regulated to make sure the circulating water returning to the sea or river source is not affected.

On the steam (shell) side of the condenser:

The concentration of undissolved gases is high over air zone tubes. Therefore these tubes are exposed to higher corrosion rates. Some times these tubes are affected by stress corrosion cracking, if original stress is not fully relieved during manufacture. To overcome these effects of corrosion some manufacturers provide higher corrosive resistant tubes in this area.

Read more about this topic:  Surface Condenser