Synthesis
Synthetic strontium titanate was one of several titanates patented during the late 1940s and early 1950s; other titanates included barium titanate and calcium titanate. Research was conducted primarily at the National Lead Company (later renamed N. L. Industries, Inc.) in the United States, by Leon Merker and Langtry E. Lynd. Merker and Lynd first patented the growth process on February 10, 1953; a number of refinements were subsequently patented over the next four years, such as modifications to the feed powder and additions of colouring dopants.
A modification to the basic Verneuil process (also known as flame-fusion) is the favoured method of growth. An inverted oxy-hydrogen blowpipe is used, with feed powder mixed with oxygen carefully fed through the blowpipe in the typical fashion, but with the addition of a third pipe to deliver oxygen—creating a tricone burner. The extra oxygen is required for successful formation of strontium titanate, which would otherwise fail to oxidize completely due to the titanium component. The ratio is ca. 1.5 volumes of hydrogen for each volume of oxygen. The highly purified feed powder is derived by first producing titanyl double oxalate salt (SrTiO(C2O4)2·2H2O) by reacting strontium chloride (SrCl2) and oxalic acid ((COOH)2.2H2O) with titanium tetrachloride (TiCl4). The salt is washed to completely eliminate chloride, heated to 1000 °C in order to produce a free-flowing granular powder of the required composition, and is then ground and sieved to ensure all particles are between 0.2–0.5 micrometres in size.
The feed powder falls through the oxyhydrogen flame, melts, and lands on a rotating and slowly descending pedestal below. The height of the pedestal is constantly adjusted to keep its top at the optimal position below the flame, and over a number of hours the molten powder cools and crystallises to form a single pedunculated pear or boule crystal. This boule is usually no larger than 2.5 centimetres in diameter and 10 centimetres long; it is an opaque black to begin with, requiring further annealing in an oxidizing atmosphere in order to make the crystal colourless and to relieve strain. This is done at over 1000 °C for 12 hours.
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