Straight-six Engine - Balance and Smoothness

Balance and Smoothness

An inline six engine is in perfect primary and secondary mechanical balance, without the use of a balance shaft. The engine is in primary couple balance because the front and rear trio of cylinders are mirror images, and the pistons move in pairs. That is, piston #1 mirrors #6, #2 mirrors #5, and #3 mirrors #4, largely eliminating the polar rocking motion that would otherwise result. Secondary imbalance is avoided because the crankshaft has six crank throws arranged in three planes offset at 120°. The result is that the secondary forces that are caused by differences from purely sinusoidal motion sum to zero.

An inline four cylinder or V6 engine without a balance shaft will experience secondary dynamic imbalance, resulting in engine vibration. As a general rule, the forces arising from any dynamic imbalance increase as the square of the engine speed — for example, if the speed doubles, vibration will increase by a factor of four. In contrast, inline six engines have no primary or secondary imbalances, and with carefully designed crankshaft vibration dampers to absorb torsional vibration, will run more smoothly at the same crankshaft speed (rpm). This characteristic has made the straight-six popular in some European sports-luxury cars, where smooth high-speed performance is very desirable. As engine reciprocating forces increase with the cube of piston bore, straight-six is a preferred configuration for large truck engines.