Space Shuttle Main Engine - Components

Components

Fuel flow. Oxidiser flow. RS-25 propellant flow.

The RS-25 engine consists of various pumps, valves and other components which work in concert to produce thrust. Fuel (liquid hydrogen) and oxidizer (liquid oxygen) from the Space Shuttle external tank entered the orbiter at the umbilical disconnect valves, and from there flowed through the orbiter's main propulsion system (MPS) feed lines; whereas in the Space Launch System (SLS), fuel and oxidiser from the rocket's core stage will flow directly into the MPS lines. Once in the MPS lines, the fuel and oxidizer each branch out into separate paths to each engine (three on the Space Shuttle, up to five on the SLS). In each branch, prevalves then allow the propellants to enter the engine.

Once in the engine, the propellants flow through low-pressure fuel and oxidizer turbopumps (LPFTP and LPOTP), and from there into high-pressure turbopumps (HPFTP and HPOTP). From these HPTPs the propellants take different routes through the engine. The oxidizer is split into four separate paths: to the oxidizer heat exchanger, which then splits into the oxidizer tank pressurization and pogo suppression systems; to the low pressure oxidiser turbopump (LPOTP); to the high pressure oxidizer preburner, from which it is split into the HPFTP turbine and HPOTP before being reunited in the hot gas manifold and sent on to the main combustion chamber (MCC); or directly into the main combustion chamber (MCC) injectors.

Meanwhile, fuel flows through the main fuel valve into regenerative cooling systems for the nozzle and MCC, or through the chamber coolant valve. Fuel passing through the MCC cooling system then passes through the LPOTP turbine before being routed either to the fuel tank pressurization system or to the hot gas manifold cooling system (from where it passes into the MCC). Fuel in the nozzle cooling and chamber coolant valve systems is then sent via preburners into the HPFTP turbine and HPOTP before being reunited again in the hot gas manifold, from where it passes into the MCC injectors. Once in the injectors, the propellants are mixed and injected into the main combustion chamber where they are ignited. The burning propellant mixture is then ejected through the throat and bell of the engine's nozzle, the pressure of which creates the thrust.