Solar Car - Solar Array

Solar Array

The solar array consists of hundreds of photovoltaic solar cells converting sunlight into electricity. In order to construct an array, PV cells are placed together to form modules which are placed together to form an array. The larger arrays in use can produce over 2 kilowatts (2.6 hp).

The solar array can be mounted in several ways:

• horizontal. This most common arrangement gives most overall power during most of the day in low latitudes or higher latitude summers and offers little interaction with the wind. Horizontal arrays can be integrated or be in the form of a free canopy.
• vertical. This arrangement is sometimes found in free standing or integrated sails to harness wind energy. Useful solar power is limited to mornings, evenings, or winters and when the vehicle is pointing in the right direction.
• adjustable. Free solar arrays can often be tilted around the axis of travel in order to increase power when the sun is low and well to the side. An alternative is to tilt the whole vehicle when parked. Two-axis adjustment is only found on marine vehicles, where the aerodynamic resistance is of less importance than with road vehicles.
• integrated. Some vehicles cover every available surface with solar cells. Some of the cells will be at an optimal angle whereas others will be shaded.
• trailer. Solar trailers are especially useful for retrofitting existing vehicles with little stability, e.g. bicycles. Some trailers also include the batteries and others also the drive motor.
• remote. By mounting the solar array at a stationary location instead of the vehicle, power can be maximised and resistance minimized. The virtual grid-connection however involves more electrical losses than with true solar vehicles and the battery must be larger.

The choice of solar array geometry involves an optimization between power output, aerodynamic resistance and vehicle mass, as well as practical considerations. For example, a free horizontal canopy gives 2-3 times the surface area of a vehicle with integrated cells but offers better cooling of the cells and shading of the riders. There are also thin flexible solar arrays in development.

Solar arrays on solar cars are mounted and encapsulated very differently from stationary solar arrays. Solar arrays on solar cars are usually mounted using industrial grade double-sided adhesive tape right onto the car's body. The arrays are encapsulated using thin layers of Tedlar.

Some solar cars use gallium arsenide solar cells, with efficiencies around thirty percent. Other solar cars use silicon solar cells, with efficiencies around twenty percent.